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Advanced 3D modeling and Finite Element Analysis (FEA). Validation of pressure equipment designs in compliance with EN standards and the PED directive.
The success of any advanced technological system begins with flawless digital validation. The operational brain of IWS Group is our internal engineering office working within the SolidWorks environment. We act as an engineering partner, optimizing steel thickness and geometry before the physical cutting begins, which secures our investors’ budgets.
We specialize in Finite Element Analysis (FEA) for the statics and dynamics of the equipment we build. We investigate welding stresses, vibrations caused by heavy agitators, and design tanks in accordance with the strict guidelines of the Pressure Equipment Directive (PED 2014/68/EU) and harmonized standards EN 13445 and EN 14015.
DIGITAL TWIN
We create precise spatial models of equipment and complex piping systems. We eliminate installation collisions at the design stage (Clash Detection), ensuring trouble-free on-site assembly.
PED COMPLIANCE
We verify shells and vessel heads for buckling and pressure resistance. We analyze operational loads, stresses in weld zones, and gravitational forces acting on steel base frames.
FATIGUE SAFETY
We simulate the behavior of structures subjected to time-varying loads. We investigate resonance phenomena caused by agitator drives, ensuring the failure-free and safe operation of process equipment.
AS-BUILT & TRACEABILITY
We conclude engineering projects by delivering comprehensive Calculation Reports, documentation for Notified Bodies (e.g., UDT, TÜV), and post-construction isometrics (As-Built).
Digital stress meshes, snapshots of Finite Element Analyses (FEA) for pressure equipment, and precise 3D models of piping nodes prepared in the SolidWorks environment.
By choosing IWS Group, you gain solid execution competencies. We take full responsibility for the process: from isometric documentation verification to physical welding, machining, and validation under the supervision of notified bodies.
Welding production certified to the highest ISO 3834-2 standard. We hold full authorizations for the prefabrication, assembly, and modernization of pressure equipment in accordance with the stringent PED directive.
We conduct advanced 3D modeling and Finite Element Analysis (FEA). We resolve spatial clashes at the documentation level, preventing costly errors on the construction site.
We take over full logistics. We integrate our own machinery park in Poland with fully equipped, mobile assembly crews operating at sites across Europe.
We are experts in austenitic steels. We maintain 100% material traceability (3.1 certificates) strictly required during audits in the food and pharmaceutical industries.
We execute multi-million projects, delivering complete piping installations, tanks, and load-bearing structures from a single source.