Strona główna » Process Installations & CIP
Prefabrication and on-site assembly, strictly tailored to microbiological standards and our clients’ engineering documentation.
Cleaning (CIP) and sterilization (SIP) of installations are critical stages in pharmaceutical, chemical, and food production. The effectiveness of these processes depends not only on design specifications but primarily on the quality of pipeline assembly. It is crucial to eliminate dead-legs, maintain precise gravitational slopes (drainability), and strictly adhere to internal weld roughness parameters.
As a technology partner, IWS Group executes entrusted isometric documentation with the highest workshop precision. From component prefabrication, through Non-Destructive Testing (NDT) and Factory Acceptance Tests (FAT), to on-site assembly and pressure testing – we ensure full quality control and 100% traceability of every system element.
CLEAN-IN-PLACE
We prefabricate multi-line wash stations on base frames (skids). We assemble tank units, heat exchangers, and pump systems, ensuring precise control of temperature, chemical concentration, and forced turbulent flows.
STERILIZATION / COP
We build closed-loop Clean Steam distribution systems, destroying spore-forming bacteria. We also construct high-pressure Clean-Out-of-Place (COP) stations for washing demountable formats and bins, supporting full process validation (DQ/IQ/OQ/PQ documentation).
HYGIENIC DESIGN
Prefabrication of valve matrices (Flow Plates) and media distribution systems. We strictly eliminate dead-legs. We use automated orbital welding with forming gas shielding, guaranteeing ideal internal weld smoothness.
TURNKEY PROJECTS
We execute complete piping installations on a turnkey basis. We connect the supplied equipment into one cohesive circulatory system, integrating wash stations, heat exchangers, and pumps with the final production lines.
From workshop prefabrication of individual spools to comprehensive on-site assembly of process modules under the rigorous engineering supervision of IWS Group.
By choosing IWS Group, you gain solid execution competencies. We take full responsibility for the process: from isometric documentation verification to physical welding, machining, and validation under the supervision of notified bodies.
Welding production certified to the highest ISO 3834-2 standard. We hold full authorizations for the prefabrication, assembly, and modernization of pressure equipment in accordance with the stringent PED directive.
We conduct advanced 3D modeling and Finite Element Analysis (FEA). We resolve spatial clashes at the documentation level, preventing costly errors on the construction site.
We take over full logistics. We integrate our own machinery park in Poland with fully equipped, mobile assembly crews operating at sites across Europe.
We are experts in austenitic steels. We maintain 100% material traceability (3.1 certificates) strictly required during audits in the food and pharmaceutical industries.
We execute multi-million projects, delivering complete piping installations, tanks, and load-bearing structures from a single source.